Dennis Hummel Outdated systems don’t just slow you down—they increase risk, create data blind spots, and make your operations vulnerable to failures and cybersecurity threats. Aging SCADA platforms often struggle with:🔸 Limited vendor support🔸 Frequent breakdowns or instability🔸 Incompatible software and hardware🔸 Security vulnerabilities🔸 Lack of real‑time data visibility🔸 Difficulty scaling with production demands Modern manufacturing—especially in … Read more
Automation of Pharmaceutical plant Project Goal: The customer required Control Automation Solutions to write the software for a solvent storage and supply system for a Pharmaceutical factory in Berlin. The software was written using our custom Control Automation Solutions Library and required to be fully GMP validated. Project Results: The software was written to spec … Read more
KrikkeDeWit – Lift assist SCANIA Project details Control Automation Solutions converted the existing automation system from Siemens Logo to Siemens S7 platform. The conversion was done by firstly documenting the current automation systems function, and then writing the conversion software to that specification in TIA Portal. This project required designing and building new cabinets with … Read more
New product tanks Project details Control Automation Solutions programmed the new production tanks onsite. To do this we had to take an older set of tanks out of the control system, temporarily setup one of the remaining tanks to have the functionality of the old tanks, then implement the new style of tanks and take … Read more
Spray drying tower Project details For the revamp of a spray drying tower to make a milk powder based product, Control Automation Solutions was asked to provide the automation software using PCS 7 and Simatic Batch. The software was designed programmed and commissioned in 6 weeks.
Packaging Line SCADA System Project details In the setup of this packaging line there were a lot of independent machines that needed to be configured separately. With the new SCADA system, all machines can be seen and controlled from a common visualisation and control screen. This new SCADA system allow for more and more detailed … Read more
Siemens Energy – PCS 7 System for Gas turbines Project details Siemens Energy requested Control Automation Solutions to implement 11 Turbine control systems for the AGT35 turbines onboard an FPSO. These control systems are PCS 7 package controls with a 1518H PLC as core engine controller unit.These 11 package control systems were split between 4 … Read more
Pallet change installation Project details This was a project done to change the pallet under a bigbag containing input product for storage. These could only be stored using plastic pallets, as wooden pallets might contain live organisms. The plastic pallets were cleaned and UV treated as they move in to the installation and are placed … Read more
Pallet cleaner Project details The goal of the project was the automate a pallet cleaning installation in which the pallets continuously moving on a conveyor. These pallets are treated with UV Light and cleaned by using air.
Robotized Pallet cleaner Project details The goal of the project was the automate a pallet cleaning installation in which the pallets would be brought and retrieved by AGV (Automated Guided Vehicle). These pallets are treated with UV Light and cleaned by using air.